If you face challenges in forming uniform thin films, struggle with coating a variety of materials, or aim to enhance productivity and reduce costs, SDI’s dip coating technology may offer a groundbreaking solution. With precise control and broad applicability, SDI dip coaters are highly valued across various fields.
This article outlines the benefits and application range of SDI dip coating systems, aiming to support your R&D and production process optimization.
Application Range of SDI Dip Coaters
Wide Range of Models and Specifications
SDI offers a diverse lineup of dip coaters. From the ND Series with ultra-low-speed operation (1 nanometer/sec), to the general-purpose DT Series (0.1 mm/sec), and even portable models, SDI provides systems to meet a wide variety of needs.
These devices feature low-vibration and stable withdrawing speeds, enabling uniform thin film formation. Three speed control modes are available: linear, continuous, and standby. These modes allow for optimal operation tailored to the application. A unique feature that sets stop time to zero during speed transitions further improves productivity. All models support touch panel operation, ensuring a user-friendly experience.
Compatible with a Wide Range of Materials
SDI dip coaters can apply coatings to a wide variety of substrates, including glass, metal, acrylic, polycarbonate, and films. By adjusting coating conditions according to each material’s characteristics, SDI dip coaters ensure high quality and reliability.
Backed by years of manufacturing experience and technical expertise, SDI offers flexible customization to meet specific customer requirements. Custom jigs can also be designed and fabricated for substrates with special shapes or complex coating processes.
Optional components such as coating liquid tanks and circulation systems further support efficient dip coating operations.
Benefits of SDI Dip Coaters
Uniform Film Thickness Formation
Low vibration and stable withdrawing speed, combined with precise speed control, enable the formation of highly uniform film thickness. This improves product quality and consistency, especially in applications requiring precise film thickness control.
High Productivity and Cost Reduction
Features such as zero stop time during speed transitions, programmable repeat functions, and multi-layer coating capability contribute to productivity improvements. Additionally, by simplifying the process and reducing material waste, SDI dip coaters help lower overall production costs.
Excellent Corrosion Resistance and Durability
The resulting coating films exhibit excellent corrosion resistance and long-term durability. This extends product lifespan and reduces maintenance costs. SDI dip coating is also suitable for use in a wide range of environmental conditions, delivering high coating reliability.
Summary
SDI dip coaters offer numerous advantages, including a wide range of models and specifications, compatibility with various materials, uniform film thickness, high productivity, cost reduction, and excellent corrosion resistance and durability.
These features contribute to advancing surface treatment technologies across many industries. They are particularly well-suited for applications that demand precise film thickness control, as well as for companies seeking greater productivity and cost efficiency.
We believe that adopting SDI dip coaters could open new opportunities in your R&D and production processes.